Custom Baseball Caps Manufacturer | MOQ 500 | Style Hats
Custom baseball caps manufactured by Style Hats
Custom baseball caps

Your design.
Our factory.
Perfect caps.

From concept to delivery — we manufacture premium custom baseball caps for brands worldwide. 20+ years of expertise, 3 owned factories, and over 1 million units produced every month.

MOQ 500 pcs
Free samples
ISO & BSCI certified
Worldwide shipping
20+
Years of experience
3
Owned factories
1M+
Monthly capacity
900+
Skilled employees
Why Style Hats

The manufacturer behind
leading global brands

Style Hats factory producing custom baseball caps
Direct factory pricing

No middlemen, no markup. You work directly with our production team for the best prices in the industry.

Certified quality

BSCI, ISO 9001, WRAP, and Disney-certified facilities. Your products meet the highest international standards.

3D design development

See your cap in photorealistic 3D before production begins. Reduce sampling rounds and speed up time-to-market.

Global shipping

We ship to Europe, the Americas, Asia, and beyond. DDP, FOB, and EXW terms available.

Customization

Every detail, your way

From fabric selection to packaging, we give you full control over every aspect of your custom baseball caps.

Materials & fabrics

Choose from a wide range of premium fabrics to match your brand's identity and target market.

  • Cotton twill & brushed cotton
  • Polyester & performance mesh
  • Nylon ripstop
  • Wool blend & corduroy
  • Recycled & organic fabrics (GRS/GOTS)

Logo & decoration

Multiple techniques to bring your branding to life with precision and durability.

  • Flat embroidery
  • 3D puff embroidery
  • Screen printing
  • Heat transfer & sublimation
  • Woven & leather patches
  • Rubber / PVC labels

Structure & closures

Define the shape, fit, and closure type that works for your audience.

  • 5-panel & 6-panel construction
  • Structured & unstructured crown
  • Pre-curved & flat brim
  • Strapback (velcro / buckle / clip)
  • Snapback closure
  • Fitted (closed back)

Details & extras

The finishing touches that elevate your cap from product to brand statement.

  • Custom sweatband printing
  • Underbrim color & prints
  • Custom taping & labels
  • Eyelets & top button options
  • Custom hang tags & packaging

Colors & finishes

Match your exact brand colors with precision dyeing and finishing techniques.

  • Pantone color matching
  • Stone-washed & vintage finish
  • Pigment-dyed & garment-dyed
  • Camo, tie-dye & custom prints

Packaging

From polybag basics to premium unboxing experiences — we handle it all.

  • Individual polybag
  • Custom printed boxes
  • Tissue paper & stickers
  • Retail-ready packaging
  • Master carton labeling
How it works

From idea to delivery
in 5 simple steps

1
Share your idea

Send us your design, logo, or concept. No design? We'll help you create one.

2
3D mockup

We create a photorealistic 3D render so you can see your cap before production.

3
Sample

Approve a physical sample. We refine until it's exactly right.

4
Production

Full production with strict quality control at every stage of manufacturing.

5
Delivery

Shipped to your door anywhere in the world. DDP, FOB, or EXW available.

Specifications

Technical details

Product type Custom baseball cap (6-panel, 5-panel available)
Materials Cotton, polyester, nylon, wool blend, corduroy, recycled fabrics
Decoration Embroidery (flat, 3D puff), screen print, sublimation, patches, heat transfer
Closures Strapback (velcro, buckle, clip), snapback, fitted
Sizes Youth, Adult (adjustable or fitted S/M/L/XL)
MOQ 500 pieces per style/color
Sample time 7–10 business days
Production time 25–35 business days (depending on quantity)
Certifications BSCI, ISO 9001, WRAP, Disney FAMA
Shipping Worldwide — DHL, FedEx, sea freight, or your own forwarder
Close-up detail of a custom baseball cap showing embroidery quality
Portfolio

Baseball caps we've made

A selection of custom baseball caps manufactured for brands across Europe, the Americas, and Asia.

FAQ

Frequently asked questions

Our minimum order quantity (MOQ) for custom baseball caps is 500 pieces per style and color combination. This allows us to set up production efficiently while keeping your unit cost competitive. For larger orders above 5,000 units, we offer additional volume discounts.

Standard production time for custom baseball caps is 25–35 business days after sample approval, depending on order quantity and complexity. Rush orders may be available — contact us to discuss your timeline. Sample production typically takes 7–10 business days.

Yes. We provide pre-production samples so you can verify the quality, fit, color, and embroidery before committing to a full production run. Sample availability and terms depend on the project — reach out and we'll discuss the best option for your needs.

No problem at all. Our in-house design team can help you develop your cap design from scratch. Whether you have a rough sketch, a logo file, or just a concept in mind, we'll create photorealistic 3D mockups so you can visualize the final product before production begins.

Our factories are certified under BSCI (Business Social Compliance Initiative), ISO 9001 quality management, WRAP (Worldwide Responsible Accredited Production), and Disney FAMA. We also work with recycled and organic materials certified under GRS and GOTS standards.

Yes, we ship worldwide. We offer flexible shipping terms including DDP (delivered duty paid), FOB, and EXW. We can ship via express carriers (DHL, FedEx, UPS), sea freight, or work with your own nominated forwarder — whichever suits your timeline and budget best.

Yes, you can mix multiple styles and colors within one order as long as each individual style/color combination meets the 500-piece MOQ. This is ideal for brands launching a collection with multiple colorways or retailers building seasonal assortments.

Ready to start?

Let's make your
custom baseball caps

Tell us about your project and we'll get back to you within 24 hours with a free quote and 3D mockup concept.

Get a free quote